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Haver & Boecker Niagara N-Class Scalper Excels in Heavy-Duty Applications

Haver & Boecker Niagara offers the rugged, efficiency-enhancing N-Class vibrating screen to optimize crushing plants and screening operations through its ability to screen as much as 5,000 tons per hour. The Niagara N-Class is ideal for tough jobs, such as scalping and classifying ores, minerals, stones, sand and gravel in aggregates and mining applications. Haver & Boecker Niagara builds the equipment with an advanced four-bearing design that minimizes structural vibration and maintains constant g-force even through fluctuating material feed rates.

“The Niagara N-Class is a one of a kind machine with the ability to productively accomplish screening tasks other vibrating screens have difficulty with,” said Peter Grotjohann, managing director of the German facility. “The machine offers our customers an ideal solution for improving crushing plant efficiency and classifying coarse materials, therefore improving profits.”

Haver & Boecker Niagara’s N-Class offers one to threescreen decks and features an advanced single-eccentric shaft design that’s supported by four high-performance, double-spherical roller bearings. It is dynamically balanced to minimize dynamic loads transferred into the structure and allows multiple screens to be placed side by side in the same building. The N-Class maximizes screening efficiency and virtually eliminates blinding and pegging by providing a consistent g-force in all operational modes regardless of load consistency. A heavy-duty body design handles heavy loads in applications with extreme material sizes up to 2 x 1 x 1 meter. The screens offer a self-cleaning action to minimize common problems encountered with traditional grizzly feeders.

The N-Class is ideal for reducing loads and energy demands for a crushing plant by providing more consistently-sized material to improve crushing efficiency. The use of the vibrating screen in the process before the crusher increases the crusher capacity and maximizes the quality of the crushed product.

Each N-Class comes equipped with Haver & Boecker’s signature Ty-Rail System, which cuts media replacement time by about 50 percent by simplifying the process.

Haver & Boecker Niagara builds the N-Class for quick and easy re-balancing. It includes long-life bearings and a maintenance-friendly, modular machine design. The vibrating screen is equipped with buffers between the screen box and support frame for improved process reliability.

It is recommended to equip the machine with Haver & Boecker Niagara’s patented crossbeam abrasion protection system, Snap-Guard®. Snap-Guard is made from polyurethane and protects crossbeams from harsh materials, extending maintenance intervals, reducing operating costs and increasing profits.

About Haver & Boecker Niagara

Haver & Boecker Niagara is a leading provider in screening, washing, pelletizing and primary crushing systems. The company’s mission is to deliver the best of these technologies to customers in the aggregates, mining, mineral processing, chemical and food industries. With deep roots and years of experience in these industries, Haver & Boecker Niagara uses its innovative and shared technologies to effectively meet the needs of customers around the world.

Haver & Boecker Niagara Offers Turnkey Solutions for Primary Crushing Plant Systems

MÜNSTER, Germany (June 5, 2019) — Haver & Boecker Niagara offers rugged primary crushing plants in a wide variety of configurations for pre-crushing, secondary and tertiary crushing in the mining and aggregates industries. From design to installation, the manufacturer uses its extensive industry experience and knowledge to provide turnkey systems engineered and built to individual specifications. Haver & Boecker Niagara will work with any crusher and peripheral component manufacturers to ensure customers receive the best plant matched to their requirements.

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“We’re entrenched in the mining and aggregates industries and are dedicated to each customer’s profitability and success,” said Peter Grotjohann, managing director of the German facility. “We use our industry experience and work closely with each operation to design comprehensive primary crushing plant systems with the highest level of durability, service and flexible design so each customer can find the best plant for their operation.”

Haver & Boecker Niagara offers turnkey primary crushing plant solutions through customer-oriented project support, from initial concept to the production phase. In addition to coordinating the physical plant, Haver & Boecker Niagara offers structural building engineering at the start, including verifiable statics calculation. The company features transportation management, supervision or the complete package: from assembly and electrical installation to plant start-up and optimization. Haver & Boecker Niagara also offers project management, on-site services, operating supplies, components or plant control. Operations also benefit from service and spare parts planning and service contracts.

Haver & Boecker Niagara provides crushing plant systems with a variety of components, including impact, jaw, cone or roller crushers, Haver screens or rolling screens, push feeders, apron conveyors and Haver vibrating feeders. The plant systems work with all peripheral components such as maintenance cranes, de-dusting systems, compressed air systems, hydraulics and hammers.

Customers choose from two types of systems, basic or master. Basic is the classic pre-crushing plant that uses a Haver & Boecker Niagara N-Class eccentric screening machine to relieve the primary crusher. It includes a feeder, vibrating screen, crusher and several conveyors. If needed, an additional screen deck screens stony earth either to be screened away or to be fed to production.

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The master system allows customers to get the most production and profitability out of their natural mineral deposit. The system provides increased flexibility for primary crushing stages, especially with non-homogeneous natural deposits. For high quality natural deposits, the operations can use the master system to feed extracted material completely to the production. The system can screen stony soil off to a second vibrating screen for moderate natural material deposits. The system can be configured to completely remove stony soil from difficult natural material deposits.

Both systems work with the Haver & Boecker Niagara N-Class vibrating screen. The screen is perfect for scalping thanks to its smooth operation and heavy-duty design making it capable of screening as much as 5,000 tons per hour. Haver & Boecker Niagara builds the equipment with an advanced four-bearing design that minimizes structural vibration and maintains constant g-force even through fluctuating material feed rates.

Haver & Boecker Niagara primary crushing plant systems feature rugged steel construction and a robust design incorporating a durable, optimum flow, low wear and maintenance friendly chute system and integrated custom conveyor technology. Accessibility is easy thanks to engineered work platforms, walkways and stairway systems. Integrated plant control systems and data management ensure intuitive operation.

Also included is comprehensive plant documentation on CE requirements and beyond and declaration of conforming with EC directives for machines 2006/42/EG (CE). Haver & Boecker Niagara gives extensive consideration of requirements for personal safety and the environment.

About Haver & Boecker Niagara

Haver & Boecker Niagara is a leading provider in screening, washing, pelletizing and primary crushing systems. The company’s mission is to deliver the best of these technologies to customers in the aggregates, mining, mineral processing, chemical and food industries. With deep roots and years of experience in these industries, Haver & Boecker Niagara uses its innovative and shared technologies to effectively meet the needs of customers around the world.

Haver & Boecker Features Ty-Rail™, an Industry-Changing Tension Rail System for Vibrating Screens

Haver & Boecker features the Ty-Rail™ quick-tensioning system. The patented Ty-Rail system solves an age-old problem of time intensive screen media change-outs. Replacing tension rails is typically time consuming and requires removing and replacing many pieces of hardware per screen section. Washers or bolts are often dropped or lost in the process, which adds to downtime and parts costs. The Ty-Rail system provides a fast return on investment, and cuts screen change-out time in half.

Haver & Boecker will feature Ty-Rail in Hall B2, Booth 149 at bauma 2019 in Munich.

“As a whole, Haver & Boecker is committed to innovation that’s focused on improving efficiency,” said Florian Festge, Haver & Boecker managing director. “Our engineers’ invention of the Ty-Rail system solves the long-time problem of lost parts and difficult, time-consuming screen panel change-outs. Without a doubt, once implemented, our customers will see increased uptime and, as a result, profits.”

Each Ty-Rail package includes two tension rails, eight angle boxes and eight bolts; all the hardware required to change one screen section. Once installed, each rail becomes a singular, removable piece since the bolts remain attached to the rail, and the angle boxes remain attached to the vibrating screen. To remove the tension rails, an operator simply loosens the bolts on each, shifts the angle boxes up, and lifts the rail and bolts out as one piece. This reduces screen media change-out times by about 50 percent. Additionally, the innovation can take the task of changing tensioned screen media panels from two people down to one.

The system is designed specifically for Haver & Boecker’s vibrating screens.

About Haver & Boecker

Haver & Boecker, is a leading provider in processing, storage, mixing, packing, filling, palletizing and loading systems. The company’s mission is to deliver the best of these technologies to the marketplace. With deep roots and years of experience in these industries, Haver & Boecker uses its innovative and shared technologies to effectively meets the needs of customers around the world.

Hooked Engineered Screen Media as Alternative to Costly Deck Conversions

Haver & Boecker Niagara, a leading equipment manufacturer and solutions provider in aggregates and mining applications, offers its Tyler brand of hooked engineered screen media as a solution to the problem of expensive deck conversions. Tensioned screen media can be used on a cambered deck, eliminating the need for a deck conversion when switching from woven wire to polyurethane screen media. The media includes products such as Ty-Max and Ty-Wire.

Haver & Boecker will feature Tyler engineered screen media in Hall B2, Booth 149 at bauma 2019 in Munich.

Hooked screen media allows operations to easily switch from woven wire to modular polyurethane products without the expense of a deck conversion. Retrofitting a machine from a cambered deck to a flat deck can cost as much as $15,000 per deck. Tyler’s tensioned screen media is used on a cambered deck to eliminate the need for that conversion. This also allows operators to test the media on a vibrating screen with no additional cost or commitment.

Another benefit is that Ty-Max and Ty-Wire can be blended with woven wire or self-cleaning screens on cambered decks. In many applications, operators are looking for more wear life on the feed end of the screen. This can be accomplished by installing a section of Ty-Max at the feed end. Ty-Wire can be used in the middle of the deck, for example, where basic screening takes place to give operators the ideal combination of wear life and open area. Using woven wire or self-cleaning screens at the discharge end will provide maximum open area at the end of the deck.

The screen media is manufactured out of Haver & Boecker’s signature blend of polyurethane. It’s made in one of the only facilities that blends its own material, which is critical for quality control. Chemists developed the media to offer the best combination of open area and wear life for both wet and dry applications. Engineered screen media is poured open cast, resulting in 1.5 to 2 times longer wear life than injection-molded products sold at comparable prices. In addition, open cast polyurethane permanently hardens when cured to maintain its chemical properties, so it resists wear and tear. Injection-molded screens can soften when the temperature rises during screening, resulting in shorter wear life.

Haver & Boecker manufactures a variety of engineered screen media options to suit different operations’ applications, taking into consideration top sizes and opening requirements. Operators looking for high durability and strength choose Ty-Max, which Haver & Boecker reinforces with an internal wire grid as thick as 9.5 millimeters (3/8 inch). Ty-Wire combines woven wire with an engineered composite to achieve open area closer to wire cloth but with four to six times longer wear life. Ty-Wire weighs less than woven wire, making it safer to handle and easier to install.

Haver & Boecker also offers Ty-Deck modular panels, available in multiple configurations for flat deck setups. Ty-Deck’s lightweight design eases installation and sectional deck replacements

To find out more about the benefits of Haver & Boecker hooked engineered screen media, email info@haverniagara.com or call +49 (0) 251 9793-0.

About Haver & Boecker

Haver & Boecker, is a leading provider in processing, storage, mixing, packing, filling, palletizing and loading systems. The company’s mission is to deliver the best of these technologies to the marketplace. With deep roots and years of experience in these industries, Haver & Boecker uses its innovative and shared technologies to effectively meets the needs of customers around the world.