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Haver & Boecker Features Ty-Rail™, an Industry-Changing Tension Rail System for Vibrating Screens

Haver & Boecker features the Ty-Rail™ quick-tensioning system. The patented Ty-Rail system solves an age-old problem of time intensive screen media change-outs. Replacing tension rails is typically time consuming and requires removing and replacing many pieces of hardware per screen section. Washers or bolts are often dropped or lost in the process, which adds to downtime and parts costs. The Ty-Rail system provides a fast return on investment, and cuts screen change-out time in half.

Haver & Boecker will feature Ty-Rail in Hall B2, Booth 149 at bauma 2019 in Munich.

“As a whole, Haver & Boecker is committed to innovation that’s focused on improving efficiency,” said Florian Festge, Haver & Boecker managing director. “Our engineers’ invention of the Ty-Rail system solves the long-time problem of lost parts and difficult, time-consuming screen panel change-outs. Without a doubt, once implemented, our customers will see increased uptime and, as a result, profits.”

Each Ty-Rail package includes two tension rails, eight angle boxes and eight bolts; all the hardware required to change one screen section. Once installed, each rail becomes a singular, removable piece since the bolts remain attached to the rail, and the angle boxes remain attached to the vibrating screen. To remove the tension rails, an operator simply loosens the bolts on each, shifts the angle boxes up, and lifts the rail and bolts out as one piece. This reduces screen media change-out times by about 50 percent. Additionally, the innovation can take the task of changing tensioned screen media panels from two people down to one.

The system is designed specifically for Haver & Boecker’s vibrating screens.

About Haver & Boecker

Haver & Boecker, is a leading provider in processing, storage, mixing, packing, filling, palletizing and loading systems. The company’s mission is to deliver the best of these technologies to the marketplace. With deep roots and years of experience in these industries, Haver & Boecker uses its innovative and shared technologies to effectively meets the needs of customers around the world.

Hooked Engineered Screen Media as Alternative to Costly Deck Conversions

Haver & Boecker Niagara, a leading equipment manufacturer and solutions provider in aggregates and mining applications, offers its Tyler brand of hooked engineered screen media as a solution to the problem of expensive deck conversions. Tensioned screen media can be used on a cambered deck, eliminating the need for a deck conversion when switching from woven wire to polyurethane screen media. The media includes products such as Ty-Max and Ty-Wire.

Haver & Boecker will feature Tyler engineered screen media in Hall B2, Booth 149 at bauma 2019 in Munich.

Hooked screen media allows operations to easily switch from woven wire to modular polyurethane products without the expense of a deck conversion. Retrofitting a machine from a cambered deck to a flat deck can cost as much as $15,000 per deck. Tyler’s tensioned screen media is used on a cambered deck to eliminate the need for that conversion. This also allows operators to test the media on a vibrating screen with no additional cost or commitment.

Another benefit is that Ty-Max and Ty-Wire can be blended with woven wire or self-cleaning screens on cambered decks. In many applications, operators are looking for more wear life on the feed end of the screen. This can be accomplished by installing a section of Ty-Max at the feed end. Ty-Wire can be used in the middle of the deck, for example, where basic screening takes place to give operators the ideal combination of wear life and open area. Using woven wire or self-cleaning screens at the discharge end will provide maximum open area at the end of the deck.

The screen media is manufactured out of Haver & Boecker’s signature blend of polyurethane. It’s made in one of the only facilities that blends its own material, which is critical for quality control. Chemists developed the media to offer the best combination of open area and wear life for both wet and dry applications. Engineered screen media is poured open cast, resulting in 1.5 to 2 times longer wear life than injection-molded products sold at comparable prices. In addition, open cast polyurethane permanently hardens when cured to maintain its chemical properties, so it resists wear and tear. Injection-molded screens can soften when the temperature rises during screening, resulting in shorter wear life.

Haver & Boecker manufactures a variety of engineered screen media options to suit different operations’ applications, taking into consideration top sizes and opening requirements. Operators looking for high durability and strength choose Ty-Max, which Haver & Boecker reinforces with an internal wire grid as thick as 9.5 millimeters (3/8 inch). Ty-Wire combines woven wire with an engineered composite to achieve open area closer to wire cloth but with four to six times longer wear life. Ty-Wire weighs less than woven wire, making it safer to handle and easier to install.

Haver & Boecker also offers Ty-Deck modular panels, available in multiple configurations for flat deck setups. Ty-Deck’s lightweight design eases installation and sectional deck replacements

To find out more about the benefits of Haver & Boecker hooked engineered screen media, email info@haverniagara.com or call +49 (0) 251 9793-0.

About Haver & Boecker

Haver & Boecker, is a leading provider in processing, storage, mixing, packing, filling, palletizing and loading systems. The company’s mission is to deliver the best of these technologies to the marketplace. With deep roots and years of experience in these industries, Haver & Boecker uses its innovative and shared technologies to effectively meets the needs of customers around the world.